Food-Grade Factory Floor Epoxy Case Study in Liverpool
A food processing facility in Liverpool required a food-grade, chemical-resistant epoxy system to meet food safety standards. The existing floor was uncoated and could not be cleaned to HACCP standards. We prepared the production floor, installed food-grade high-build epoxy, formed coved skirting, and applied an anti-microbial chemical-resistant topcoat in a single shift window.
Service benefits
- Location: Liverpool, South Western Sydney
- Surface and system: Epoxy; Food-grade high-build epoxy with anti-microbial polyurethane topcoat
- Preparation: Shot blasting, hygiene detailing and coved skirting preparation
- Result: A seamless, hygienic food-grade epoxy floor and coved skirting system meeting HACCP food safety standards. Chemical-resistant and anti-microbial topcoat for maximum hygiene performance.
- Timeframe: Single shift installation plus cure window
- Clean daily with food-safe floor cleaner per HACCP procedure
- Inspect coved skirting junctions regularly for any lifting
Pricing and project context
This 250–400 sqm food-grade factory epoxy flooring project shows how preparation, repairs, selected finish, access, and handover timing shape a written scope. Food facilities need cleanable details, not just coating thickness; preparation around wall junctions and coving created a hygienic surface suitable for HACCP procedures.
FAQs
How much does epoxy flooring cost in Sydney?
Epoxy flooring in Sydney costs $25 to $160 per square metre depending on the system. Solid colour epoxy is $25 to $60/sqm, flake epoxy $50 to $90/sqm, quartz broadcast $65 to $110/sqm, and metallic epoxy $100 to $160/sqm. All prices include diamond grinding preparation, primer, body coats, and a clear topcoat.
How long does epoxy flooring last?
A professionally installed epoxy floor lasts 10 to 20 years in residential settings and 5 to 10 years in heavy commercial use. Lifespan depends on substrate preparation quality, system thickness, topcoat selection, and ongoing maintenance.
How long does epoxy flooring take to install in a Sydney warehouse?
Most Sydney warehouse epoxy projects take 3 to 7 days for areas up to 1,000sqm. Day 1 is diamond grinding and crack repair, days 2 to 3 are primer and body coats, and the final day is the topcoat. Full vehicle use is available 72 hours after the topcoat is applied.
Request a written quote
Call 0424 907 758 or request a free written quote before work starts.
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