Warehouse Floor Grinding Case Study in Bankstown
An 850sqm warehouse floor in Bankstown required full surface preparation ahead of a new epoxy coating system. The facility was a working warehouse that could not shut down during the week. We staged the warehouse floor over weekends, mechanically ground each zone, controlled dust, vacuumed thoroughly, and handed sections back before Monday operations.
Service benefits
- Location: Bankstown, Western Sydney
- Surface and system: Concrete; Prepared for heavy-duty warehouse epoxy coating
- Preparation: Weekend staged planetary diamond grinding to CSP 3–4 with portable HEPA extraction
- Result: 850sqm of warehouse floor prepared to CSP 3-4 with zero operational downtime. WHS-compliant dust management throughout. Facility remained fully operational during the entire project.
- Timeframe: 3 weekends
- Sweep heavy grit regularly to protect coating surface
- Mark forklift travel lanes for concentrated traffic management
Pricing and project context
This 800–900 sqm warehouse concrete grinding and coating preparation project shows how preparation, repairs, selected finish, access, and handover timing shape a written scope. Preparation was the project: without a consistent CSP 3–4 profile, the later coating system would risk forklift wear, delamination, and contamination failures.
FAQs
Is concrete grinding dusty?
We use industrial vacuum extraction systems directly attached to our grinders. Our process is virtually dust-free.
Can concrete grinding level uneven floors?
Yes. Diamond grinding effectively removes high spots, lippage, and minor unevenness across concrete floors.
How long does concrete grinding take?
A standard residential garage (40–60sqm) typically takes 4–6 hours for grinding preparation. Larger commercial floors are staged across multiple days. Surface Master Australia schedules grinding and coating as a continuous process where possible to reduce total project time.
Request a written quote
Call 0424 907 758 or request a free written quote before work starts.
Request a free quote