Commercial — Warehouse Floors
Plan your Sydney warehouse floor around the slab, stock movements and operating hours. Request an assessment covering grinding, coating removal, repairs and an epoxy system suited to your traffic, with staged access and return-to-use timing confirmed in writing.
A worn warehouse floor may need local repairs, coating removal or a broader refurbishment. The right scope depends on the condition of the slab and existing finish, as well as forklift routes, cleaning and access during works.
Map cracks, spalls and damaged joints first. A written assessment identifies repair allowances and whether movement or contamination needs further investigation before coating.
Where the existing finish is failing across a larger area, assess coating removal, mechanical grinding and a replacement system matched to traffic, cleaning and slip requirements. Staged zones may keep part of the warehouse accessible.
Test and diagnose persistent moisture or slab movement before specifying a new coating. A coating alone cannot correct the underlying cause; the quote should separate investigation, repairs and the proposed finish.
Compare existing Sydney projects with the condition and traffic requirements of your own warehouse.
Bankstown · 800–900 sqm
Weekend staged planetary diamond grinding to CSP 3–4 with portable HEPA extraction
View project detailsLiverpool · 250–400 sqm
Shot blasting, hygiene detailing and coved skirting preparation
View project detailsWe tailor project delivery to your operational requirements. Choose from single-pass, zone-staged, or after-hours delivery.
Best for vacant warehouses or full shutdown periods. Fastest turnaround with access to the full floor.
Divide the floor into 2–4 working zones. Keep part of the facility operational while we progress through sections.
Evening and weekend shifts for facilities that cannot reduce daytime operations. Quoted at current rates with no hidden levies.
$20M public liability insurance
Full insurance coverage on every commercial project.
WHS-compliant dust management
HEPA extraction and SWMS documentation for all grinding works.
After-hours and weekend availability
Flexible scheduling to work around your operations.
Epoxy is usually better for warehouses that need forklift durability, chemical resistance, line marking, or easier cleaning. Polished concrete can suit dry, lower-contamination storage areas. We assess traffic, spill risk, slip rating, maintenance, and downtime before recommending the most commercially practical system.
Discuss your warehouse projectMany warehouse floors can be completed in staged zones with after-hours or weekend work where required. We confirm access, dust controls, cure windows, and handover sequence before work starts so your operations team can plan stock movement, forklift routes, and staff access safely.
Request a staged scopeA typical warehouse floor project — including diamond grinding, crack repairs, and a two-coat epoxy system — takes 2 to 5 days depending on square metreage, surface condition, and cure schedule. We provide a specific timeline in every written quote. For large sites above 2,000sqm, we stage delivery to keep parts of the facility operational.
Discuss your warehouse projectYes. Staged project delivery is standard practice for operating warehouses. We divide the floor plan into working zones, complete each zone, and hand it back before moving to the next. This keeps racking, equipment, and operations running with minimal interruption. Staging plans are included in the written scope.
Discuss your warehouse projectFor forklift traffic, we recommend a quartz-broadcast epoxy system or a high-build solids epoxy with a polyaspartic topcoat. These systems offer superior compressive strength, abrasion resistance, and chemical resistance compared to standard residential systems. We specify coating thickness, resin type, and topcoat hardness to match the expected load and traffic frequency.
Discuss your warehouse projectAll concrete grinding on occupied sites uses industrial HEPA extraction attached directly to the grinder. This captures up to 99.97% of concrete dust at source before it enters the air. We comply with WHS Regulation 2017 requirements for respirable crystalline silica (RCS) dust management and can provide a Safe Work Method Statement (SWMS) on request.
Discuss your warehouse projectUnder the Work Health and Safety Regulation 2017 (NSW), concrete grinding generating silica dust requires specific controls. We use wet or vacuum-extraction grinding methods, ensure workers wear appropriate RPE, and document dust control measures in our SWMS. For client-required compliance documentation, we provide copies of our SWMS, insurance certificates, and dust control records as part of project handover.
Discuss your warehouse projectWe assess staged zones, after-hours access and suitable coating systems with your operations team. Foot traffic, forklifts, parked loads and cleaning can have different cure requirements. The written scope confirms each return-to-use window against the selected product, preparation work and site conditions before a reopening date is agreed.
Discuss your warehouse project
